DCX-III Series

HYBRID TYPE 2-COLOR/DISSIMILAR MATERIAL IMM

Clamping force: 121~813 ton (134~896 USton)

  • Hybrid
  • Horizontal
  • 2-Piston Mold Clamping System
  • Double Injection
  • TACT® Ⅳ Controller
  • X-Pump® System


DCX800III
X-Pump

NISSEI's Original 2-Piston Clamp Mechanism

DCX-Ⅲ Series is equipped with NISSEI's original 2-piston type clamping mechanism, which transmits ideal clamping force to both sides of molds. High-performance High-functioning controller TACT® Ⅳ achieves faster control and improves repeatability. The newly-developed servo-driven rotation mechanism achieves high-speed and shockless mold reversing motion (reversing time: about 1/2 of the conventional machines).

Exploring the Potential of 2-Color/Dissimilar Material Molding

2-color/dissimilar material molded products have been widely used for automotive interior/exterior, industrial parts, and household goods. NISSEI double-injection molding machines can mold high designability and functionality products in one process cycle. Inner mold assembly (integrated molding) can reduce assembly processes, number of components, and cycle time as well as saving mold costs and floor space. NISSEI double-injection molding machines remarkably rationalize production processes while adding high-values to the products.

Double Injection logo

Intelligent Hybrid
X-Pump® System

"Fusion of Hydraulic Control and Servomotor Drive Technologies"
The X-Pump System combines years of accumulated expertise in hydraulic and state-of-the-art servomotor drive technologies. Since the servomotor rotates at the required speed only when necessary, the extremely efficient X-Pump achieves drastic energy-savings. Furthermore, with exceptional stability in injection repeatability and controllability in low velocity/pressure range, it makes production of higher-precision and higher-quality molded products possible.

X-Pump image

"DC Type" Core Rotation Method

The movable platen is equipped with a rotation mechanism. After molding the primary part, it rotates the mold to the secondary side and fills resin into the space between the primary molded part and cavity. Since it swaps the primary and secondary cavities completely, it has less shape restrictions than that of core-back types, making molding of intricate shaped products possible.

SPECIFICATIONS

DCX120Ⅲ

Item Unit 9A (A: 9A & B: 9A)
Screw diameterinch
(mm)
1.02
(26)
1.10
(28)
1.26
(32)
1.42
(36)
Injection capacityinch3
(cm3)
(oz)
3.6
(59)
(2.0)
4.2
(69)
(2.3)
5.5
(90)
(3.0)
7.0
(114)
(3.8)
Max. injection pressurepsi
(MPa)
(kgf/cm2)
38450
(265)
(2704)
35410
(244)
(2490)
27140
(187)
(1908)
21330
(147)
(1500)
Clamping force USton
(kN)
(tf)
134
(1190)
(121)
Clamping stroke inch
(mm)
17.7
(450)
Min. mold thickness inch
(mm)
6.7
(170)
Max. daylight opening inch
(mm)
24.4
(620)
Tie bar clearance (H×V) inch
(mm)
26.0x9.8
(660x250)
Die plate dimensions (H×V) inch
(mm)
31.5x18.9
(800x480)
Ejector stroke inch
(mm)
3.9
(100)

DCX250Ⅲ

Item Unit 25A (A: 25A & B: 25A)
Screw diameterinch
(mm)
1.42
(36)
1.57
(40)
1.77
(45)
1.97
(50)
Injection capacityinch3
(cm3)
(oz)
9.95
(163)
(5.5)
12.3
(201)
(6.7)
15.5
(254)
(8.5)
19.2
(314)
(10.5)
Max. injection pressurepsi
(MPa)
(kgf/cm2)
37000
(255)
(2602)
31780
(219)
(2235)
25100
(173)
(1765)
20320
(140)
(1429)
Clamping force USton
(kN)
(tf)
224
(1990)
(203)
Clamping stroke inch
(mm)
20.5
(520)
Min. mold thickness inch
(mm)
9.8
(250)
Max. daylight opening inch
(mm)
30.3
(770)
Tie bar clearance (H×V) inch
(mm)
36.4x12.0
(925x305)
Die plate dimensions (H×V) inch
(mm)
42.1x22.4
(1070x570)
Ejector stroke inch
(mm)
3.9
(100)

DCX400Ⅲ

Item Unit 36A (A: 36A & B: 36A)
Screw diameterinch
(mm)
1.77
(45)
1.97
(50)
2.20
(56)
Injection capacityinch3
(cm3)
(oz)
17.5
(286)
(9.6)
21.5
(353)
(11.8)
27.0
(443)
(14.8)
Max. injection pressurepsi
(MPa)
(kgf/cm2)
30040
(207)
(2112)
24380
(168)
(1714)
19450
(134)
(1367)
Clamping force USton
(kN)
(tf)
446
(3970)
(405)
Clamping stroke inch
(mm)
29.5
(750)
Min. mold thickness inch
(mm)
11.8
(300)
Max. daylight opening inch
(mm)
41.3
(1050)
Tie bar clearance (H×V) inch
(mm)
44.1x16.5
(1120x420)
Die plate dimensions (H×V) inch
(mm)
53.5x31.9
(1360x810)
Ejector stroke inch
(mm)
4.7
(120)

DCX600Ⅲ

Item Unit 50A (A: 50A & B: 50A)
Screw diameterinch
(mm)
1.97
(50)
2.20
(56)
2.48
(63)
Injection capacityinch3
(cm3)
(oz)
24.5
(402)
(13.5)
30.8
(505)
(16.9)
39.0
(639)
(21.4)
Max. injection pressurepsi
(MPa)
(kgf/cm2)
28730
(198)
(2020)
22930
(158)
(1612)
18140
(125)
(1276)
Clamping force USton
(kN)
(tf)
661
(5880)
(600)
Clamping stroke inch
(mm)
33.5
(850)
Min. mold thickness inch
(mm)
17.7
(450)
Max. daylight opening inch
(mm)
51.2
(1300)
Tie bar clearance (H×V) inch
(mm)
59.6x22.2
(1515x565)
Die plate dimensions (H×V) inch
(mm)
72.0x40.6
(1830x1030)
Ejector stroke inch
(mm)
7.1
(180)

DCX800Ⅲ

Item Unit 71A (A: 71A & B: 71A)
Screw diameterinch
(mm)
2.20
(56)
2.48
(63)
2.80
(71)
Injection capacityinch3
(cm3)
(oz)
33.8
(554)
(18.6)
42.8
(701)
(23.5)
54.4
(891)
(29.9)
Max. injection pressurepsi
(MPa)
(kgf/cm2)
28440
(196)
(2000)
22490
(155)
(1582)
17700
(122)
(1245)
Clamping force USton
(kN)
(tf)
896
(7965)
(813)
Clamping stroke inch
(mm)
40.4
(1025)
Min. mold thickness inch
(mm)
17.7
(450)
Max. daylight opening inch
(mm)
58.1
(1475)
Tie bar clearance (H×V) inch
(mm)
73.6x28.0
(1870x710)
Die plate dimensions (H×V) inch
(mm)
85.4x47.2
(2170x1200)
Ejector stroke inch
(mm)
7.9
(200)

● Specifications apply to U.S. machines only.
● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.
● NISSEI is not responsible for any inaccuracies contained herein.
● Please consult our sales representative or NISSEI regional offices before designing a mold.
● Actual plasticizing capacity may vary, depending on the molding conditions and material used.
● Injection unit: operator side=A and non-operator side=B