All-Electric 2-Color/Dissimilar Material IMM

DCE-III Series

Clamping force:

140~250ton (154~276USton)

Electric

Toggle

TACT IV

  • All-Electric
  • Horizontal
  • Double Flat Clamp
  • Double Injection

INQUIRY & QUOTATION

MODELS & SPECS

Ideal Transmission of Clamping Force Materialized

The DCE-III Series, consisting of all-electric type 2-color/dissimilar material injection molding machines, has the mold-friendly high-rigidity "Double Flat Clamp" clamping mechanism, and high-performance/functioning "TACT IV" controller.  "Double Flat Clamp" mechanism was created by utilizing the NEX Series' "Flat Clamp" (linear-pressure toggle mechanism) and idea of direct-pressure 2-piston type clamping mechanisms.  It demonstrates superb performance in high-grade molding and achieves significant energy-saving.

Exploring the Potential of 2-Color/Dissimilar Material Molding

2-color/dissimilar material molded products have been widely used for automotive interior/exterior, industrial parts, and household goods.  NISSEI double-injection molding machines can mold high designability and functionality products in one process cycle.  Inner mold assembly (integrated molding) can reduce assembly processes, number of components, and cycle time as well as saving mold costs and floor space. NISSEI double-injection molding machines remarkably rationalize production processes while adding high-values to the products.

"DC Type" Core Rotation Method

The movable platen is equipped with a rotation mechanism.  After molding the primary part, it rotates the mold to the secondary side and fills resin into the space between the primary molded part and cavity.  Since it swaps the primary and secondary cavities completely, it has less shape restrictions than that of core-back types, making molding of intricate shaped products possible.

Models & Specs (US Specs)

DCE140III

DCE250III

Item

Unit

5E (A: 5E & B: 5E) (Special order)

9E (A: 9E & B: 9E)

12E (A: 12E & B: 12E)

Screw diameter

inch

(mm)

0.87

(22)

1.02

(26)

1.10

(28)

1.02

(26)

1.10

(28)

1.26

(32)

1.10

(28)

1.26

(32)

1.42

(36)

Injection capacity

 

 

inch3

(cm3)

(oz)

2.1

(35)

(1.2)

3.0

(49)

(1.6)

3.5

(57)

(1.9)

3.6

(59)

(2.0)

4.2

(69)

(2.3)

5.5

(90)

(3.0)

4.7

(77)

(2.6)

6.2

(101)

(3.4)

7.7

(127)

(4.3)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

40630

(280)

(2857)

28440

(196)

(2000)

24520

(169)

(1724)

40630

(280)

(2857)

35260

(243)

(2480)

26990

(186)

(1898)

40630

(280)

(2857)

32360

(223)

(2276)

25690

(177)

(1806)

Clamping force

 

 

USton

(kN)

(tf)

154

(1370)

(140)

Clamping stroke

 

inch

(mm)

15.7

(400)

Mold thickness (min-max)

 

inch

(mm)

6.7~17.7

(170~450)

Max. daylight opening

 

inch

(mm)

33.5

(850)

Tie bar clearance (H×V)

 

inch

(mm)

26.0x14.2

(660x360)

Die plate dimensions (H×V)

 

inch

(mm)

33.9x21.7

(860x550)

Ejector stroke

 

inch

(mm)

3.9

(100)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

Item

Unit

9E (A: 9E & B: 9E) (Special order)

12E (A: 12E & B: 12E) (Special order)

18E (A: 18E & B: 18E)

25E (A: 25E & B: 25E)

Screw diameter

inch

(mm)

1.02

(26)

1.10

(28)

1.26

(32)

1.10

(28)

1.26

(32)

1.42

(36)

1.26

(32)

1.42

(36)

1.57

(40)

1.42

(36)

1.57

(40)

1.77

(45)

Injection capacity

 

 

inch3

(cm3)

(oz)

3.6

(59)

(2.0)

4.2

(69)

(2.3)

5.5

(90)

(3.0)

4.7

(77)

(2.6)

6.2

(101)

(3.4)

7.7

(127)

(4.3)

7.1

(117)

(3.9)

9.0

(148)

(5.0)

11.1

(182)

(6.1)

9.9

(163)

(5.5)

12.3

(201)

(6.7)

15.5

(254)

(8.5)

Max. injection pressure

 

 

psi

(MPa)

(kgf/cm2)

40630

(280)

(2857)

35260

(243)

(2480)

26990

(186)

(1898)

40630

(280)

(2857)

32360

(223)

(2280)

25690

(177)

(1806)

40050

(276)

(2816)

31630

(218)

(2224)

25690

(177)

(1806)

38870

(261)

(2663)

30620

(211)

(2153)

24230

(167)

(1704)

Clamping force

 

 

USton

(kN)

(tf)

275

(2450)

(250)

Clamping stroke

 

inch

(mm)

22.0

(560)

Mold thickness (min-max)

 

inch

(mm)

9.8~22.0

(250~560)

Max. daylight opening

 

inch

(mm)

44.1

(1120)

Tie bar clearance (H×V)

 

inch

(mm)

37.8x20.5

(960x520)

Die plate dimensions (H×V)

 

inch

(mm)

48.4x30.7

(1230x780)

Ejector stroke

 

inch

(mm)

3.9

(100)

● All specs and dimensions are subject to change without notice or may differ depending on export destinations and manufactured year.

● NISSEI is not responsible for any inaccuracies contained herein.

● Please consult our sales representative or NISSEI regional offices before designing a mold.

● Actual plasticizing capacity may vary, depending on the molding conditions and material used.

● Injection unit: operator side=A and non-operator side=B

● Selection of 5E injection unit on DCE140 and 12E on DCE250 are possible (special order). B & BB screws (ø26 & ø28) for 5E and A & B screws (ø32& ø36) for 12E only.

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